Product Description
Tilting Electric Heating Syrup Sugar Candy Cooking melting Jacket Kettle with Agitator
Structure
Jacket kettle can use steam with certain pressure as the heat source, or electric heating. The electric heating uses 220V/380V/415V(customized) power as the heat source. The jacket is equipped with electric heating rod, thermocouple and heat transfer oil (self-made), which can reach 200 degrees. It is controlled by an electric control box and has a built-in temperature control system. The equipment has the advantages of large heating area, uniform heating, short boiling time and easy control of heating temperature.
Mirror polishing, electric control box and bracket are made of stainless steel SS304; the brand of electrical components is Chint or Schneider.
Capacity, jacket working pressure, motor power, heating power and mixer structure can be customized.
Wall scraper: using whole piece of Teflon material, easy to clean and replace, less dead angle, reduce material sticking to the wall.
Semicircle design of discharge outlet: it is convenient to put materials upside down without dead angle.
Rotating device: the cast iron integral worm gear is adopted, which meets the safety standard (SUS 304 hygienic food grade).
Oil filling inlet: 102 pipe diameter, convenient and not easy to flow out.
Mixing device:
1. The reducer is made of ZheJiang brand;
2. Detachable frame;
3. Stainless steel bearing;
4. High temperature resistant sealing ring (preventing steam from entering the bearing and reducer);
5. No positioning at the bottom of shaft (reducing residue).
Electric control box:
1. Temperature controller to control temperature
2. Split PT100 thermocouple
3. Schneider electrical components
4. Stainless steel 304 box.
Stainless steel small oil cup: heat transfer oil inlet, when the jacket kettle tilts and rotates, the oil in the oil cup will not leak out.
Electric heating rod: it is easy to disassemble with threaded connection, and the gasket is made of Teflon material, which can withstand 300 degrees without leakage.
Tilting support: stainless steel 304 material is used as a whole.
Application
The stainless steel jacket kettle can be applied to a wide variety of foods processing, such as candy, medicine, dairy, liquor, cake, candied fruit, drink, canned goods, sauced meat etc.It also can be used in making soup, cooking stir-fry, stewing meat, cooking porridge and so on, and it is a wonderful equipment to improve quality, reduce time and improve working conditions during foods processing.
Optional Type of Jacket Kettle
Gas Jacket Kettle
you can use natural gas, LGP and any other kind of heating medium that you have.
To natural gas, liquefied petroleum gas as a heat source, full combustion, smoke-free dust-free,a small amount of carbon deposition, no environmental pollution.The use of powerful energy- saving burners, fire fierce, thermal efficiency than similar products increased by 25%, air consumption than similar products to reduce about 20%.
Steam Jacket kettle
with Dimple jacket inside the walls for steam inject and heating. It takes the steam as thermal source. The inner surface contacted with the product are all SUS304 Or SUS316.
Electrical Jacket Kettle
Compared with steam heating, the heating temperature of the electrical jacket kettle is higher than steam jacket kettle, Which can shorten the cooking time.
Technical Parameters
| Model | Capacity/ diameter*height |
Type | Working Pressure(Mpa) | Speed(rpm) | Inlet/outlet diameter | Motor power/heating power |
| HD-50 | 50Liters/ 60*45cm | Vertical/tilting/mixing | 0.3 | 36 | 1/2″ | 0.75kw/8kw |
| HD-100 | 100Liters/ 70*50cm | Vertical/tilting/mixing | 0.3 | 36 | 3/4″ | 0.75kw/12kw |
| HD-200 | 200Liters/ 80*55cm | Vertical/tilting/mixing | 0.3 | 36 | 3/4″ | 1.5kw/15kw |
| HD-300 | 300Liters/ 90*65cm | Vertical/tilting/mixing | 0.3 | 36 | 3/4″ | 1.5kw/15kw |
| HD-400 | 400Liters/ 100*75cm | Vertical/tilting/mixing | 0.3 | 36 | 3/4″ | 1.5kw/18kw |
| HD-500 | 500Liters/ 110*85cm | Vertical/tilting/mixing | 0.3 | 23 | 1″ | 2.2kw/18kw |
| HD-600 | 600Liters/ 120*95cm | Vertical/tilting/mixing | 0.3 | 23 | 1″ | 2.2kw/24kw |
| HD-1000 | 1000Liters/ 1400*115cm | Vertical/tilting/mixing | 0.3 | 23 | 1″ | 3.7kw/30kw |
About HUNDOM
HangZhou CZPT Machinery Equipment Co., Ltd. was founded in 2003, is a high-tech enterprise integrating R&D, production and sales. It has more than 18 years of mechanical manufacturing experience. Main production: homogeneous emulsion tank, high-speed mixing tank, heating mixing tank, emulsification pump, colloid mill, conveying pump, filters etc. CZPT has mature technology and high quality products to meet various requirements in the field of food, pharmaceutical and chemical industry.
With a high level of R&D system, CZPT constantly strives to improve product quality and technical standards, constantly develops product functions to enhance product life and adherence to precision manufacturing. The ex-factory products need to undergo strict quality inspection procedures to ensure that they meet the quality requirements and inspection standards of all walks of life. The mature technology and rigorous attitude are the guarantee of CZPT Technology’s product quality, to think what the customer thinks, and pleased what the customer likes. Provide a reasonable and effective equipment solution. Please believe us: there are high quality products, mature facilities and engineering teams waiting for you. Let’s discuss, make decisions and make progress together with you.
Screw Sizes and Their Uses
Screws have different sizes and features. This article will discuss screw sizes and their uses. There are 2 main types: right-handed and left-handed screw shafts. Each screw features a point that drills into the object. Flat tipped screws, on the other hand, need a pre-drilled hole. These screw sizes are determined by the major and minor diameters. To determine which size of screw you need, measure the diameter of the hole and the screw bolt’s thread depth.
The major diameter of a screw shaft
The major diameter of a screw shaft is the distance from the outer edge of the thread on 1 side to the tip of the other. The minor diameter is the inner smooth part of the screw shaft. The major diameter of a screw is typically between 2 and 16 inches. A screw with a pointy tip has a smaller major diameter than 1 without. In addition, a screw with a larger major diameter will have a wider head and drive.
The thread of a screw is usually characterized by its pitch and angle of engagement. The pitch is the angle formed by the helix of a thread, while the crest forms the surface of the thread corresponding to the major diameter of the screw. The pitch angle is the angle between the gear axis and the pitch surface. Screws without self-locking threads have multiple starts, or helical threads.
The pitch is a crucial component of a screw’s threading system. Pitch is the distance from a given thread point to the corresponding point of the next thread on the same shaft. The pitch line is 1 element of pitch diameter. The pitch line, or lead, is a crucial dimension for the thread of a screw, as it controls the amount of thread that will advance during a single turn.
The pitch diameter of a screw shaft
When choosing the appropriate screw, it is important to know its pitch diameter and pitch line. The pitch line designates the distance between adjacent thread sides. The pitch diameter is also known as the mean area of the screw shaft. Both of these dimensions are important when choosing the correct screw. A screw with a pitch of 1/8 will have a mechanical advantage of 6.3. For more information, consult an application engineer at Roton.
The pitch diameter of a screw shaft is measured as the distance between the crest and the root of the thread. Threads that are too long or too short will not fit together in an assembly. To measure pitch, use a measuring tool with a metric scale. If the pitch is too small, it will cause the screw to loosen or get stuck. Increasing the pitch will prevent this problem. As a result, screw diameter is critical.
The pitch diameter of a screw shaft is measured from the crest of 1 thread to the corresponding point on the next thread. Measurement is made from 1 thread to another, which is then measured using the pitch. Alternatively, the pitch diameter can be approximated by averaging the major and minor diameters. In most cases, the pitch diameter of a screw shaft is equal to the difference between the two.
The thread depth of a screw shaft
Often referred to as the major diameter, the thread depth is the outermost diameter of the screw. To measure the thread depth of a screw, use a steel rule, micrometer, or caliper. In general, the first number in the thread designation indicates the major diameter of the thread. If a section of the screw is worn, the thread depth will be smaller, and vice versa. Therefore, it is good practice to measure the section of the screw that receives the least amount of use.
In screw manufacturing, the thread depth is measured from the crest of the screw to the root. The pitch diameter is halfway between the major and minor diameters. The lead diameter represents the amount of linear distance traveled in 1 revolution. As the lead increases, the load capacity decreases. This measurement is primarily used in the construction of screws. However, it should not be used for precision machines. The thread depth of a screw shaft is essential for achieving accurate screw installation.
To measure the thread depth of a screw shaft, the manufacturer must first determine how much material the thread is exposed to. If the thread is exposed to side loads, it can cause the nut to wedge. Because the nut will be side loaded, its thread flanks will contact the nut. The less clearance between the nut and the screw, the lower the clearance between the nut and the screw. However, if the thread is centralized, there is no risk of the nut wedgeing.
The lead of a screw shaft
Pitch and lead are 2 measurements of a screw’s linear distance per turn. They’re often used interchangeably, but their definitions are not the same. The difference between them lies in the axial distance between adjacent threads. For single-start screws, the pitch is equal to the lead, while the lead of a multi-start screw is greater than the pitch. This difference is often referred to as backlash.
There are 2 ways to calculate the pitch and lead of a screw. For single-start screws, the lead and pitch are equal. Multiple-start screws, on the other hand, have multiple starts. The pitch of a multiple-start screw is the same as its lead, but with 2 or more threads running the length of the screw shaft. A square-thread screw is a better choice in applications requiring high load-bearing capacity and minimal friction losses.
The PV curve defines the safe operating limits of lead screw assemblies. It describes the inverse relationship between contact surface pressure and sliding velocity. As the load increases, the lead screw assembly must slow down in order to prevent irreversible damage from frictional heat. Furthermore, a lead screw assembly with a polymer nut must reduce rpm as the load increases. The more speed, the lower the load capacity. But, the PV factor must be below the maximum allowed value of the material used to make the screw shaft.
The thread angle of a screw shaft
The angle between the axes of a thread and the helix of a thread is called the thread angle. A unified thread has a 60-degree angle in all directions. Screws can have either a tapped hole or a captive screw. The screw pitch is measured in millimeters (mm) and is usually equal to the screw major diameter. In most cases, the thread angle will be equal to 60-degrees.
Screws with different angles have various degrees of thread. Originally, this was a problem because of the inconsistency in the threading. However, Sellers’s thread was easier to manufacture and was soon adopted as a standard throughout the United States. The United States government began to adopt this thread standard in the mid-1800s, and several influential corporations in the railroad industry endorsed it. The resulting standard is called the United States Standard thread, and it became part of the ASA’s Vol. 1 publication.
There are 2 types of screw threads: coarse and fine. The latter is easier to tighten and achieves tension at lower torques. On the other hand, the coarse thread is deeper than the fine one, making it easier to apply torque to the screw. The thread angle of a screw shaft will vary from bolt to bolt, but they will both fit in the same screw. This makes it easier to select the correct screw.
The tapped hole (or nut) into which the screw fits
A screw can be re-threaded without having to replace it altogether. The process is different than that of a standard bolt, because it requires threading and tapping. The size of a screw is typically specified by its major and minor diameters, which is the inside distance between threads. The thread pitch, which is the distance between each thread, is also specified. Thread pitch is often expressed in threads per inch.
Screws and bolts have different thread pitches. A coarse thread has fewer threads per inch and a longer distance between threads. It is therefore larger in diameter and longer than the material it is screwed into. A coarse thread is often designated with an “A” or “B” letter. The latter is generally used in smaller-scale metalworking applications. The class of threading is called a “threaded hole” and is designated by a letter.
A tapped hole is often a complication. There is a wide range of variations between the sizes of threaded holes and nut threads, so the tapped hole is a critical dimension in many applications. However, even if you choose a threaded screw that meets the requisite tolerance, there may be a mismatch in the thread pitch. This can prevent the screw from freely rotating.
