Product Description

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Product Description

Description:

 

Rotary lobe pumps are positive-displacement type pumps that use 2 or more lobes rotating around parallel shafts in the pump’s body to move liquids. They are widely used in the hygienic processing industries, including food & beverage processing and biopharmaceutical manufacturing.

 

Working Principle of Rotary Lobe Pump:

The rotary lobe pumps we also called them lobe rotor pumps. They are 1 popular transfer pump to conveying the food, beverage, pulp and paper, chemical, pharmaceutical and so on. The rotor lobe pump relies on 2 synchronously rotating rotors that generate suction (vacuum) at the inlet during the rotation. Thereby sucking in the material to be conveyed. Both rotors split the rotor chamber into different spaces. Then operate in the order of 1-2-3-4. The medium is delivered to the discharge port. In this cycle, the medium (material) is continuously transported out by the source.

Different Kind of Lobe Options for the Rotor Lobe Pump

1.Single Lobed Rotor: More suitable for conveying media which containing large granular materials. The breaking rate of large granular materials is low. But on other hand it is not popular 1 for used, Because its pulsation is large and pressure is low, also the volume is small for the space of transferred materials.

2. Two-Lobed Rotor (Butterfly Rotor) More suitable for conveying media which containing small and medium-size granular materials. The breaking rate to these materials is low and getting slightly pulsating. The volume is a little less than three-lobed rotor for the space of transferred materials.

3.Three-Lobed Rotor It is widely used 1 rotor. The volume is bigger than other type of rotors for the space of transferred materials. Also each performance is higher than other rotors. Just it has a certain rate of breakage to the particulate materials on the transport way.

4.Multi-Lobed Rotor(4-12) The volume is more smaller for the space of transferred materials and breaking rate more higher when the quantity of rotary vane of rotor be increased, . Just the transport way more stable.

Character:

1,There Is A Certain Gap Between Rotor And Rotor, No Friction Coefficient,So Pump Have A Long Service Life Time.
2, It Is Easy To Install And Disassemble,And It Is Convenient To Maintain, Clean .There Is Less Wearing Parts.
3, High Efficiency And Energy Saving, Stable Transportation, Low Failure Rate, No Leak Sealing And Low Noise.
4, The Viscosity Of The Transportable Medium Is ≤2000000 Cp, And The Pump Can Transfer Slurry Containing 70% Solids.
5, It Can Transport Gas, Liquid And Solid Three-Phase Mixture Materials.
6, With Vfd, The Flow Can Be Adjusted At Will, And The Pump Can Be Used As A General Metering Pump.
7, If Need,We Can Do The Pump With Heating Jacket.
8, Applicable Temperature: -50 °C -250 °C.
9, Types Of Inlet/Outlet Connection: Flange Joint,Threaded Connection; Quick Connection.
10,Seal Type: Mechanical Seal And Packing Seal.

Lobe Pump Scope Of Application.

Dairy Products: Yogurt, Cream, Ice Cream, Cheese And Whey.
Beverages: Beer, Wort, Yeast, Soft Drinks, Fruit Concentrates, Fruit Drinks.
Food: Tomato Sauce, Vegetable Paste, Seasoning, Sweeteners, Yeast Paste, Salad, Meat Emulsion, Edible Oil.
Candy: Syrup, Cream Stuffing, Fruit Puree, Fruit Filling, Pudding, Jam, Jelly, Chocolate.
Cosmetics: Creams And Lotions, Hair Gels, Hair Dyes, Essential Oils.
Drugs: Pill, Extract, Emulsion, Paste.
Chemicals: Fats, Solvents, Resins And Polymers, Dyes…

 

ADVANTAGES OF ROTARY LOBE PUMPS
 

Since the pump’s lobes do not come into contact with each other, lobe pumps can move solids suspended in slurries (such as cherries or olives in food processing applications) without product damage. The gentle pump action further minimizes product degradation. Can handle larger sized particles than may be pumped with other types of positive displacement pumps. May be easily cleaned using either clean-in-place (CIP) or steam-in-place (SIP) methods, making them ideal for hygienic processing applications. Highly efficient for pumping very viscous liquids. Offer accurate and consistent fluid output that is unaffected by changes in head pressure, assuming sufficient fluid viscosity. The fluid flow can be increased or decreased by controlling the drive speed. If wetted, rotary lobe pumps are also self-priming, and can run dry for long periods of time (assuming the pump’s seals are lubricated). Generally easy to maintain.
 

Product Name:	Sanitary Stainless Steel Rotor Rotary Lobe Pump
Description:	Designed according to 3A standard, widely used for transfer viscous media in the food-processing, cosemtics and pharmaceutical industries.
Construction:	Horizontal Ace series, diffirent rotor shapes(single rotro,tri-lobe rotors and butterfly type rotors)
Material:	SS304/SS316
Seal Material:	EPDM (Standard, approval)
Max. Flow:	43000Liter/h
Max.pressure:	10bar
Speed	1-1000 rmp
Rotor Type:	2-leaves, 3-leaves, butterfly, signal butterfly
Mechanical seal:	SIC/SiC/EPDM(Standard)
Motor power:	0.75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, …22KW
Sealing option:	Sanitary single mechanical seal/Double mechanical seal with cooling system
Voltage:	220V, 380V(110-480v)
Motor:	ABB, Siemens,Our Domestic Brand,50hz/ 60hz
Surface treatment:	Inner polished and Sandblast outside
connection:	Clamp, Thread, weld, Flange
Availably standard:	DIN, SMS, 3A, RJT, ISO/IDF
Operated:	Electic
Application scope:	Dairy, food, beverage, pharmacy, cosmetic, etc
Packaging Details:	Plywood case
Delivery details:	Usually within1-7 days after receiving T/T down payment
We can customize the Lobe Pump according to customer requirements.

Technical Parameters
Model	Capacity/Per centum rotate (L)	Speed(RPM)	Flow(L/H)	Power(KW)
ACE-3R	3L	100-500	300-800	0.55
ACE-6R	6L	100-500	650-1600	0.75
ACE-8R	8L	100-500	850-2160	1.5
ACE-12R	12L	100-500	1300-3200	2.2
ACE-20R	20L	100-500	2100-5400	3
ACE-30R	30L	100-500	3200-6400	4
ACE-36R	36L	100-500	3800-7600	4
ACE-52R	52L	100-500	5600-11000	5.5
ACE-66R	66L	100-500	7100-14000	7.5
ACE-78R	78L	100-500	9000-18000	7.5
ACE-100R	100L	100-500	11000-22000	11
ACE-135R	135L	100-500	15000-30000	15
ACE-160R	160L	100-500	17000-34000	18.5
ACE-200R	200L	100-500	21600-43000	22

 

Detailed Photos

 

Packaging & Shipping

 

Other pumps

 

Certifications

FAQ

 

Q1. What is your terms of packing?
A: Generally, we pack our goods in plywood case or carton package for small parts.
If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of payment?
A: T/T in advance, 30% as deposit, and finish 70% balance payment before delivery.
We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of delivery?
A: EXW, FOB, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 3 to 4 weeks after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.

Q6.Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
 

 

Screw Shaft Types and Uses

Various uses for the screw shaft are numerous. Its major diameter is the most significant characteristic, while other aspects include material and function are important. Let us explore these topics in more detail. There are many different types of screw shafts, which include bronze, brass, titanium, and stainless steel. Read on to learn about the most common types. Listed below are some of the most common uses for a screw shaft. These include: C-clamps, screw jacks, vises, and more.

Major diameter of a screw shaft

A screw’s major diameter is measured in fractions of an inch. This measurement is commonly found on the screw label. A screw with a major diameter less than 1/4″ is labeled #0 to #14; those with a larger diameter are labeled fractions of an inch in a corresponding decimal scale. The length of a screw, also known as the shaft, is another measure used for the screw.
The major diameter of a screw shaft is the greater of its 2 outer diameters. When determining the major diameter of a screw, use a caliper, micrometer, or steel rule to make an accurate measurement. Generally, the first number in the thread designation refers to the major diameter. Therefore, if a screw has a thread of 1/2-10 Acme, the major diameter of the thread is.500 inches. The major diameter of the screw shaft will be smaller or larger than the original diameter, so it’s a good idea to measure the section of the screw that’s least used.
Another important measurement is the pitch. This measures the distance between 1 thread’s tip and the next thread’s corresponding point. Pitch is an important measurement because it refers to the distance a screw will advance in 1 turn. While lead and pitch are 2 separate concepts, they are often used interchangeably. As such, it’s important to know how to use them properly. This will make it easier to understand how to select the correct screw.
There are 3 different types of threads. The UTS and ISO metric threads are similar, but their common values for Dmaj and Pmaj are different. A screw’s major diameter is the largest diameter, while the minor diameter is the lowest. A nut’s major diameter, or the minor diameter, is also called the nut’s inside diameter. A bolt’s major diameter and minor diameter are measured with go/no-go gauges or by using an optical comparator.
The British Association and American Society of Mechanical Engineers standardized screw threads in the 1840s. A standard named “British Standard Whitworth” became a common standard for screw threads in the United States through the 1860s. In 1864, William Sellers proposed a new standard that simplified the Whitworth thread and had a 55 degree angle at the tip. Both standards were widely accepted. The major diameter of a screw shaft can vary from 1 manufacturer to another, so it’s important to know what size screw you’re looking for.
In addition to the thread angle, a screw’s major diameter determines the features it has and how it should be used. A screw’s point, or “thread”, is usually spiky and used to drill into an object. A flat tipped screw, on the other hand, is flat and requires a pre-drilled hole for installation. Finally, the diameter of a screw bolt is determined by the major and minor diameters.

Material of a screw shaft

A screw shaft is a piece of machine equipment used to move raw materials. The screw shaft typically comprises a raw material w. For a particular screw to function correctly, the raw material must be sized properly. In general, screw shafts should have an axial-direction length L equal to the moving amount k per 1/2 rotation of the screw. The screw shaft must also have a proper contact angle ph1 in order to prevent raw material from penetrating the screw shaft.
The material used for the shaft depends on its application. A screw with a ball bearing will work better with a steel shaft than 1 made of aluminum. Aluminum screw shafts are the most commonly used for this application. Other materials include titanium. Some manufacturers also prefer stainless steel. However, if you want a screw with a more modern appearance, a titanium shaft is the way to go. In addition to that, screws with a chromium finish have better wear resistance.
The material of a screw shaft is important for a variety of applications. It needs to have high precision threads and ridges to perform its function. Manufacturers often use high-precision CNC machines and lathes to create screw shafts. Different screw shafts can have varying sizes and shapes, and each 1 will have different applications. Listed below are the different materials used for screw shafts. If you’re looking for a high-quality screw shaft, you should shop around.
A lead screw has an inverse relationship between contact surface pressure and sliding velocity. For heavier axial loads, a reduced rotation speed is needed. This curve will vary depending on the material used for the screw shaft and its lubrication conditions. Another important factor is end fixity. The material of a screw shaft can be either fixed or free, so make sure to consider this factor when choosing the material of your screw. The latter can also influence the critical speed and rigidity of the screw.
A screw shaft’s major diameter is the distance between the outer edge of the thread and the inner smooth part. Screw shafts are typically between 2 and 16 millimeters in diameter. They feature a cylindrical shape, a pointy tip, and a wider head and drive than the former. There are 2 basic types of screw heads: threaded and non-threaded. These have different properties and purposes.
Lead screws are a cost-effective alternative to ball screws, and are used for low power and light to medium-duty applications. They offer some advantages, but are not recommended for continuous power transmission. But lead screws are often quieter and smaller, which make them useful for many applications. Besides, they are often used in a kinematic pair with a nut object. They are also used to position objects.

Function of a screw shaft

When choosing a screw for a linear motion system, there are many factors that should be considered, such as the position of the actuator and the screw and nut selection. Other considerations include the overall length of travel, the fastest move profile, the duty cycle, and the repeatability of the system. As a result, screw technology plays a critical role in the overall performance of a system. Here are the key factors to consider when choosing a screw.
Screws are designed with an external threading that digs out material from a surface or object. Not all screw shafts have complete threading, however. These are known as partially threaded screws. Fully threaded screws feature complete external threading on the shaft and a pointed tip. In addition to their use as fasteners, they can be used to secure and tighten many different types of objects and appliances.
Another factor to consider is axial force. The higher the force, the bigger the screw needs to be. Moreover, screws are similar to columns that are subject to both tension and compression loads. During the compression load, bowing or deflection is not desirable, so the integrity of the screw is important. So, consider the design considerations of your screw shaft and choose accordingly. You can also increase the torque by using different shaft sizes.
Shaft collars are also an important consideration. These are used to secure and position components on the shaft. They also act as stroke limiters and to retain sprocket hubs, bearings, and shaft protectors. They are available in several different styles. In addition to single and double split shaft collars, they can be threaded or set screw. To ensure that a screw collar will fit tightly to the shaft, the cap must not be overtightened.
Screws can be cylindrical or conical and vary in length and diameter. They feature a thread that mates with a complementary helix in the material being screwed into. A self-tapping screw will create a complementary helix during driving, creating a complementary helix that allows the screw to work with the material. A screw head is also an essential part of a screw, providing gripping power and compression to the screw.
A screw’s pitch and lead are also important parameters to consider. The pitch of the screw is the distance between the crests of the threads, which increases mechanical advantage. If the pitch is too small, vibrations will occur. If the pitch is too small, the screw may cause excessive wear and tear on the machine and void its intended purpose. The screw will be useless if it can’t be adjusted. And if it can’t fit a shaft with the required diameter, then it isn’t a good choice.
Despite being the most common type, there are various types of screws that differ in their functions. For example, a machine screw has a round head, while a truss head has a lower-profile dome. An oval-its point screw is a good choice for situations where the screw needs to be adjusted frequently. Another type is a soft nylon tip, which looks like a Half-dog point. It is used to grip textured or curved surfaces.