China factory CNC Turning/CNC Machining Part for Aluminium, Copper, Brass near me supplier

Product Description

Welcome to Visited Our Website:   btslipring

CNC Turning/CNC Machining Part for Aluminium, Copper, Brass

ByTune
        This is ByTune Electronics Co., Ltd A Professional and Experienced manufacturer. We are committed oursleves to manufacturing precise metal & plastic parts,  sheet metal,casting parts, CNC precise machined parts.
        ByTune Electronics  is ISO 9001: 2008 certified factory with 20 years CNC machining experience. Equipped with morn than 200 sets machines, such as CNC ( 3,4 and 5 axis), Vertical Machine Tool Integrating Turning with Milling, Auto-Drilling machine, Precise milling machine, Numerical Control Punch Press, Grinding machine, and so on…… With advanced machines, we could do all of the processions in one-stop: CNC Lathe, Milling, Drilling, Grinding, Punching, Bending,Casting, Forging, Stamping ,etc …
        We can supply professional OEM/ODM turning milling all kinds of Steel/plastic Parts with affordable price. Color anodizing and your logo laser available!
Details

Available materials Stainless steel, Steel, Aluminum, Alloy, Brass, Copper, Bronze, Nylon, Acrylic, Delrin, Teflon/POM, Torlon/PAI, Ultem etc
Process CNC milling and turning, drilling, grinding, bending, stamping, tapping
Tolerance 0.005mm~0.1mm
Surface Roughness  Ra1.6-3.2
DRW format  PDF/DWG/IGS/STP/ etc
Capacity 10,000pieces per month
MOQ 1-10pcs
QC System 100% inspection before shipment
Machining Scope 1). Equipment/Machinery     2). Medical & Technological parts 
3). The Automotive/motorcycle parts   4). The telecommunication parts
5). The power tool parts      6). Bicycle parts     7). Hardware
8). The agricultural parts
Payment term T/T ,PayPal, West Union
Surface treatment Anodizing, zinc/chrome/nickel/silver/gold Plating, Polish, Imitation, Heat treatment etc
Shipment Terms: 1) 0-100kg: air freight priority
2) >100kg: sea freight priority
3) As per customized specifications
Packing 1. Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Send the sample by express, 3~5 days door to door service.
Note: All parts are custom made according to customer’s drawings or samples, no stock.     If you have any parts to be made, please feel free to send your kind drawings/samples to us.

1. ByTune’s Advantages:

Quality guaranteed—1 year
Prompt delivery—1~2 week
Affordable price—Most competitive among industry
Superior service—response within 24 hours considering time difference
Effective shipment—DHL, UPS, or FedEx
Certification Approved—ISO,CE,FCC,ROHS
 
2.Main cooperators :

 
3. Advanced & High Technology Equipments:  

More than 50 CNC turning & milling machines, most of them imported from America, Japan and German. 

Part Size Bar capacity up to 2 ¾” diameter
Up to 50″ diameter
Equipment
 
Machine Quantity Capacity (diameter)
Okuma Captain L370
4 axis
28 2 3/4″ (70mm) bar,
10″ (500mm) blank
Okuma LB15
2 axis
28 1 5/8″ (42mm) bar,
10″ (250mm) blank
Hitachi-Seiki HVP20J
3 axis
18 1 5/8″ (42mm) bar,
10″ (250mm) blank
Doosan S280N
5 axis
25 1 5/8″ (42mm) bar,
50″ (1270mm) blank
Hardinge Super-Precision
2 axis
26 8″ (204mm) blank
Part Size ( CNC Milling and CNC Turning ) CNC Milling Parts (Max): Length 1030mm,Width 800mm, Height 750mm.
CNC Turning Parts (Max): Diamter 680mm,Length 750mm.The size of the above parts are machined in the workshop.
Typical Products Connectors, Cylinders, Ends,
Flanges, Housings, Precision shafts, Sheet,
Seals, Sleeve,  Lids, Bases…

4. Factory inspection:

        ByTune inspection center utilizes CMM (coordinate measuring machines), Projector, Roughness tester, Hardness gauges and countless varieties of micrometers, pin gages and calipers to ensure excellent customer satisfaction.

5. FAQ : 

Q1: I want to keep our design in secret, can we sign NDA?
Sure, we do not display any customers’ design or show to other people, we can sign NDA.

Q2: If I need the parts urgent, can you help?
Yes, we are here to help. Production time is flexible. If you need the parts urgent, please tell us the delivery time you need. We will do our best to adjust the production schedule priority.

Q3: Are you CZPT to design or produce new products for us?
A: We are always willing to develop new products according to the clients’ requirements, we are experienced in CNC machining parts, so when you have samples or drawing needing a factory to develop for you, we will try our best to help you.
Product Pictures for ref.

WHY US ?
Advanced CNC machines& 20 years experienced CNC engineers
100% Quality inspection before shipment
Certificates: ISO,CE,FCC,ROHS

Welcome to Visited Our Website: 
btslipring
 
 Look forward to your inquiry!

What Are Screw Shaft Threads?

A screw shaft is a threaded part used to fasten other components. The threads on a screw shaft are often described by their Coefficient of Friction, which describes how much friction is present between the mating surfaces. This article discusses these characteristics as well as the Material and Helix angle. You’ll have a better understanding of your screw shaft’s threads after reading this article. Here are some examples. Once you understand these details, you’ll be able to select the best screw nut for your needs.
screwshaft

Coefficient of friction between the mating surfaces of a nut and a screw shaft

There are 2 types of friction coefficients. Dynamic friction and static friction. The latter refers to the amount of friction a nut has to resist an opposing motion. In addition to the material strength, a higher coefficient of friction can cause stick-slip. This can lead to intermittent running behavior and loud squeaking. Stick-slip may lead to a malfunctioning plain bearing. Rough shafts can be used to improve this condition.
The 2 types of friction coefficients are related to the applied force. When applying force, the applied force must equal the nut’s pitch diameter. When the screw shaft is tightened, the force may be removed. In the case of a loosening clamp, the applied force is smaller than the bolt’s pitch diameter. Therefore, the higher the property class of the bolt, the lower the coefficient of friction.
In most cases, the screwface coefficient of friction is lower than the nut face. This is because of zinc plating on the joint surface. Moreover, power screws are commonly used in the aerospace industry. Whether or not they are power screws, they are typically made of carbon steel, alloy steel, or stainless steel. They are often used in conjunction with bronze or plastic nuts, which are preferred in higher-duty applications. These screws often require no holding brakes and are extremely easy to use in many applications.
The coefficient of friction between the mating surfaces of t-screws is highly dependent on the material of the screw and the nut. For example, screws with internal lubricated plastic nuts use bearing-grade bronze nuts. These nuts are usually used on carbon steel screws, but can be used with stainless steel screws. In addition to this, they are easy to clean.

Helix angle

In most applications, the helix angle of a screw shaft is an important factor for torque calculation. There are 2 types of helix angle: right and left hand. The right hand screw is usually smaller than the left hand one. The left hand screw is larger than the right hand screw. However, there are some exceptions to the rule. A left hand screw may have a greater helix angle than a right hand screw.
A screw’s helix angle is the angle formed by the helix and the axial line. Although the helix angle is not usually changed, it can have a significant effect on the processing of the screw and the amount of material conveyed. These changes are more common in 2 stage and special mixing screws, and metering screws. These measurements are crucial for determining the helix angle. In most cases, the lead angle is the correct angle when the screw shaft has the right helix angle.
High helix screws have large leads, sometimes up to 6 times the screw diameter. These screws reduce the screw diameter, mass, and inertia, allowing for higher speed and precision. High helix screws are also low-rotation, so they minimize vibrations and audible noises. But the right helix angle is important in any application. You must carefully choose the right type of screw for the job at hand.
If you choose a screw gear that has a helix angle other than parallel, you should select a thrust bearing with a correspondingly large center distance. In the case of a screw gear, a 45-degree helix angle is most common. A helix angle greater than zero degrees is also acceptable. Mixing up helix angles is beneficial because it allows for a variety of center distances and unique applications.
screwshaft

Thread angle

The thread angle of a screw shaft is measured from the base of the head of the screw to the top of the screw’s thread. In America, the standard screw thread angle is 60 degrees. The standard thread angle was not widely adopted until the early twentieth century. A committee was established by the Franklin Institute in 1864 to study screw threads. The committee recommended the Sellers thread, which was modified into the United States Standard Thread. The standardized thread was adopted by the United States Navy in 1868 and was recommended for construction by the Master Car Builders’ Association in 1871.
Generally speaking, the major diameter of a screw’s threads is the outside diameter. The major diameter of a nut is not directly measured, but can be determined with go/no-go gauges. It is necessary to understand the major and minor diameters in relation to each other in order to determine a screw’s thread angle. Once this is known, the next step is to determine how much of a pitch is necessary to ensure a screw’s proper function.
Helix angle and thread angle are 2 different types of angles that affect screw efficiency. For a lead screw, the helix angle is the angle between the helix of the thread and the line perpendicular to the axis of rotation. A lead screw has a greater helix angle than a helical one, but has higher frictional losses. A high-quality lead screw requires a higher torque to rotate. Thread angle and lead angle are complementary angles, but each screw has its own specific advantages.
Screw pitch and TPI have little to do with tolerances, craftsmanship, quality, or cost, but rather the size of a screw’s thread relative to its diameter. Compared to a standard screw, the fine and coarse threads are easier to tighten. The coarser thread is deeper, which results in lower torques. If a screw fails because of torsional shear, it is likely to be a result of a small minor diameter.

Material

Screws have a variety of different sizes, shapes, and materials. They are typically machined on CNC machines and lathes. Each type is used for different purposes. The size and material of a screw shaft are influenced by how it will be used. The following sections give an overview of the main types of screw shafts. Each 1 is designed to perform a specific function. If you have questions about a specific type, contact your local machine shop.
Lead screws are cheaper than ball screws and are used in light-duty, intermittent applications. Lead screws, however, have poor efficiency and are not recommended for continuous power transmission. But, they are effective in vertical applications and are more compact. Lead screws are typically used as a kinematic pair with a ball screw. Some types of lead screws also have self-locking properties. Because they have a low coefficient of friction, they have a compact design and very few parts.
Screws are made of a variety of metals and alloys. Steel is an economical and durable material, but there are also alloy steel and stainless steel types. Bronze nuts are the most common and are often used in higher-duty applications. Plastic nuts provide low-friction, which helps reduce the drive torques. Stainless steel screws are also used in high-performance applications, and may be made of titanium. The materials used to create screw shafts vary, but they all have their specific functions.
Screws are used in a wide range of applications, from industrial and consumer products to transportation equipment. They are used in many different industries, and the materials they’re made of can determine their life. The life of a screw depends on the load that it bears, the design of its internal structure, lubrication, and machining processes. When choosing screw assemblies, look for a screw made from the highest quality steels possible. Usually, the materials are very clean, so they’re a great choice for a screw. However, the presence of imperfections may cause a normal fatigue failure.
screwshaft

Self-locking features

Screws are known to be self-locking by nature. The mechanism for this feature is based on several factors, such as the pitch angle of the threads, material pairing, lubrication, and heating. This feature is only possible if the shaft is subjected to conditions that are not likely to cause the threads to loosen on their own. The self-locking ability of a screw depends on several factors, including the pitch angle of the thread flank and the coefficient of sliding friction between the 2 materials.
One of the most common uses of screws is in a screw top container lid, corkscrew, threaded pipe joint, vise, C-clamp, and screw jack. Other applications of screw shafts include transferring power, but these are often intermittent and low-power operations. Screws are also used to move material in Archimedes’ screw, auger earth drill, screw conveyor, and micrometer.
A common self-locking feature for a screw is the presence of a lead screw. A screw with a low PV value is safe to operate, but a screw with high PV will need a lower rotation speed. Another example is a self-locking screw that does not require lubrication. The PV value is also dependent on the material of the screw’s construction, as well as its lubrication conditions. Finally, a screw’s end fixity – the way the screw is supported – affects the performance and efficiency of a screw.
Lead screws are less expensive and easier to manufacture. They are a good choice for light-weight and intermittent applications. These screws also have self-locking capabilities. They can be self-tightened and require less torque for driving than other types. The advantage of lead screws is their small size and minimal number of parts. They are highly efficient in vertical and intermittent applications. They are not as accurate as lead screws and often have backlash, which is caused by insufficient threads.

China factory CNC Turning/CNC Machining Part for Aluminium, Copper, Brass   near me supplier China factory CNC Turning/CNC Machining Part for Aluminium, Copper, Brass   near me supplier