Product Description
SA 182 F51 Tube sheet for heat exchanger, solid forging ,steel forging
1. Basic Information:
1.1.Forged SHAFT,forged RING;forged BLOCK;forged FLANGE.
Pipe sheet,gear ring,slewing bearing ring…most of forging parts.
Forged steel flanges/carbon steel flanges/stainless steel flanges.
1.2. Material: 4130, 4140, 4317, 4142, 4340, UNS440, 34CrNi3Mo,25Cr2Ni4MOV, 18CrNiMo5, 30CrMo, 9Cr2Mo, 9Cr2W, 9Cr3Mo, 60CrMoV etc.
1.3. Dual certified to ASME/ASTM SA/A182 and EN15712-5 or DIN17440
1.4. PED-AD 2000-Merkblatt W0
| Name: | Disc |
| Raw material: | carbon/stainless/alloy steel |
| Min size: | Ø90x20mm |
| Max size: | Ø3500x100mm |
| Min weight: | 0.50kg |
| Max weight: | 10000kg |
| Heat treatment: | Normalize/Quench/tempering |
2. Company Profile:
DHDZ China are manufacturer of the High Quality Steel Flanges and Forgings based on different standards: ASME, JIS, BS, ISO, DIN, EN, SABs etc.
Flanges covers Weld Neck, Slip On, Threaded, Lap Joint, Socket Weld, Blind, Orifice, Loose, Plate, Oval, Wind Power Flange, Tube Sheet, other Customized Flanges.
Forgings covers Blocks, Disks, Rings, Cylinders, Shafts, Tubes, Bars, other Customized forgings, etc..
Main Mateirals: Carbon Steel, Stainless Steel and Alloy steels;
International Standards: ASME, JIS, DIN, GB, BS, EN, AS, SABS, etc.
Standardization and Customization are both our advantages.
Certificate: ISO system, PED certificates, TUV certified.
Nearly 20 years experience;
clients from more than 15 Countries in EU, USA, Gulf area, UK, South America, AU, Asia, etc..
We will do our best to support you no matter big or small you are!
3. SPECIFICATION DETAILS:
| Material | Carbon steel | ASTM A105, A350 LF1, LF2, LF3, LF6, CL1/CL2,; A694 F52, F60, F65, F70; A516 Gr. 60, 70; BS-EN 15712-2 P245GH, P280GH; EN15712-4 P355NH, P355QH; EN15713 P250GH, P265GH; DIN 17243 C22.8; VD-TUEV350/3 C21; GB/T 1591 Q345B, Q420B; NB/T 47008 16Mn,20#; BS 15710-2 S235JRG2; |
| Stainless steel | ASTM A182 F304/304L, F316/316L, F316H, F304H, F321H, F310, F316Ti; NB/T 47571 S30403, S30408, S31603, S31608, S32168; BS-EN 15712-5 1.4301, 1.4307, 1.4404, 1.4541, 1.4571; |
|
| Alloy steel | ASTM A182 F95, F9, F11, F12, F22,F91,F51,F53,F55,F60,F44,etc. NB/T 47008 15CrMo, 12Cr1MoV, 1Cr5Mo; GB/T 3077 42CrMo, 30CrMo, 35CrMo; |
|
| C-276/UNS N15716 | ASTM B575/ASME SB-575,ASTM B574/ASME SB-574,ASTM B622/ASME SB-622,ASTM B619/ASME SB-619,ASTM B366/ASME SB-366,ASTM B564/ASME SB-564 | |
| Dimension Standard (DN15-DN4000mm) |
ANSI & ASWE (class 150-2500) | B16.5, B16.47, B16.48; |
| DIN (6-40bar) | DIN2527, 2573, 2576, 2630-2638, 2627-2629, 2565-2569; | |
| JIS (5K -30K) | JIS B2202, 2210, 2220; | |
| BS EN1092-1 (6-40Bar) | type 01, type 02, type 03, type 04, type 05, type 11, type 12, type 13, type 21, etc. | |
| others | MSS SP44, AWWA C207, API 6A, API 16A, AS 2129, GB/T9119, JB/T 74, HG/T2571, 20615, SH 3406, Q/GDW 705, etc.. other equivalent standards, and customization with drawings; | |
| TYPE | 1.Flat flange 2.Blind flange 3.Slip on 4.Lap joint flange 5.Welding neck Flange | |
| 6.Socket welding 7.Threaded flange 8.Long welding neck flange. etc. | ||
| Connection | Raised Face, Flat Face, Ring Type Joint, Lap-Joint Face, Large Male-Female, Small Male-Female, Large Tongue, Groove, Small-Tongue, Groove, etc | |
| Size | 1/2″-100″ | |
| Package | 1.>Standard export packaging (Plywood Case Of Outside,Plastic Cloth Of Inside). | |
| 2:As Customers’ Requirements | ||
| Certificate | TUV,ISO9001:2015; | |
| Applications | Water works, Shipbuilding industry, Petrochemical & Gas industry, Power industry, Valve industry,and general pipes connecting projects etc. | |
4. Production process:
5. Packages:
6. Quality Certificates:
7. Machineries and testing equipments
8. Our Team:
| Q1: Are you trading company or manufacturer ? |
| A: We are manufacturer focusing on Forgings and Flanges only; . |
| Q2: How long is the delivery ? |
| A: About 10-30days according to the order quantity and weight. |
| Q3: Do you provide samples ? is it free or extra ? |
| A: Yes, Sample orders are available, but NOT FREE. |
| Q4: How to get quotation from your company quickly? |
| A: Just send us email with your request with Item description, materials, standard or drawing, quantity, we will respond and quote within 2 hours. |
| Q5:How to visit our company? |
| A: Contact us in advance by email. Our ZheJiang office and ZheJiang factories are all OK to be visited. |
| Q6: Is Third Party Inspection arrangeable? |
| A: YES. Customer could arrange TPI with extra charges or ask us to arrange. |
| Q7: Is MTC and Heat Treatment Report available? |
| A: YES. MTC, HT, EN15714-3.1, EN15714-3.2 (equivelent to ISO1571-3.1A,3.1B,3.1C), COO, all available upon client’s request. |
| Q8: Any or or online chatting tools available? |
| A: Just send us your inquiry email and our salesperson will contact you with respective chatting tools. |
| Q9: What is your Payment term and Departure Port? |
| A: T/T, L/C, D/A, all available. Departure port ZheJiang , HangZhou, ZheJiang CHINA all available. |
| Q10: How about your MOQ? |
| A: We provide both prototype and mass production, Our MOQ is 1 piece. |
| Q11:How long can I get a quote after RFQ? |
| A:we generally quote you within 24 hours. More detail information provided will be helpful to save your time. |
| 1) detailed engineering drawing with tolerance and other requirement. |
| 2) the quantity you demand. |
| Q12:How is your quality guarantee? |
| A:we do 100% inspection before delivery, we are looking for long term business relationship. |
| Q13:Can I sign NDA with you? |
| A:Sure, we will keep your drawing and information confidential. |
Types of Screw Shafts
Screw shafts come in various types and sizes. These types include fully threaded, Lead, and Acme screws. Let’s explore these types in more detail. What type of screw shaft do you need? Which 1 is the best choice for your project? Here are some tips to choose the right screw:
Machined screw shaft
The screw shaft is a basic piece of machinery, but it can be further customized depending on the needs of the customer. Its features include high-precision threads and ridges. Machined screw shafts are generally manufactured using high-precision CNC machines or lathes. The types of screw shafts available vary in shape, size, and material. Different materials are suitable for different applications. This article will provide you with some examples of different types of screw shafts.
Ball screws are used for a variety of applications, including mounting machines, liquid crystal devices, measuring devices, and food and medical equipment. Various shapes are available, including miniature ball screws and nut brackets. They are also available without keyway. These components form a high-accuracy feed mechanism. Machined screw shafts are also available with various types of threaded ends for ease of assembly. The screw shaft is an integral part of linear motion systems.
When you need a machined screw shaft, you need to know the size of the threads. For smaller machine screws, you will need a mating part. For smaller screw sizes, the numbers will be denominated as industry Numeric Sizes. These denominations are not metric, but rather in mm, and they may not have a threads-per-inch designation. Similarly, larger machine screws will usually have threads that have a higher pitch than those with a lower pitch.
Another important feature of machine screws is that they have a thread on the entire shaft, unlike their normal counterparts. These machine screws have finer threads and are intended to be screwed into existing tapped holes using a nut. This means that these screws are generally stronger than other fasteners. They are usually used to hold together electronic components, industrial equipment, and engines. In addition to this, machine screws are usually made of a variety of materials.
Acme screw
An Acme screw is the most common type of threaded shaft available. It is available in a variety of materials including stainless steel and carbon steel. In many applications, it is used for large plates in crushing processes. ACME screws are self-locking and are ideal for applications requiring high clamping force and low friction. They also feature a variety of standard thread forms, including knurling and rolled worms.
Acme screws are available in a wide range of sizes, from 1/8″ to 6″. The diameter is measured from the outside of the screw to the bottom of the thread. The pitch is equal to the lead in a single start screw. The lead is equal to the pitch plus the number of starts. A screw of either type has a standard pitch and a lead. Acme screws are manufactured to be accurate and durable. They are also widely available in a wide range of materials and can be customized to fit your needs.
Another type of Acme screw is the ball screw. These have no back drive and are widely used in many applications. Aside from being lightweight, they are also able to move at faster speeds. A ball screw is similar to an Acme screw, but has a different shape. A ball screw is usually longer than an Acme screw. The ball screw is used for applications that require high linear speeds. An Acme screw is a common choice for many industries.
There are many factors that affect the speed and resolution of linear motion systems. For example, the nut position and the distance the screw travels can all affect the resolution. The total length of travel, the speed, and the duty cycle are all important. The lead size will affect the maximum linear speed and force output. If the screw is long, the greater the lead size, the higher the resolution. If the lead length is short, this may not be the most efficient option.
Lead screw
A lead screw is a threaded mechanical device. A lead screw consists of a cylindrical shaft, which includes a shallow thread portion and a tightly wound spring wire. This spring wire forms smooth, hard-spaced thread convolutions and provides wear-resistant engagement with the nut member. The wire’s leading and trailing ends are anchored to the shaft by means appropriate to the shaft’s composition. The screw is preferably made of stainless steel.
When selecting a lead screw, 1 should first determine its critical speed. The critical speed is the maximum rotations per minute based on the natural frequency of the screw. Excessive backlash will damage the lead screw. The maximum number of revolutions per minute depends on the screw’s minor diameter, length, assembly alignment, and end fixity. Ideally, the critical speed is 80% of its evaluated critical speed. A critical speed is not exceeded because excessive backlash would damage the lead screw and may be detrimental to the screw’s performance.
The PV curve defines the safe operating limits of a lead screw. This relationship describes the inverse relationship between contact surface pressure and sliding velocity. As the PV value increases, a lower rotation speed is required for heavier axial loads. Moreover, PV is affected by material and lubrication conditions. Besides, end fixity, which refers to the way the lead screw is supported, also affects its critical speed. Fixed-fixed and free end fixity are both possible.
Lead screws are widely used in industries and everyday appliances. In fact, they are used in robotics, lifting equipment, and industrial machinery. High-precision lead screws are widely used in the fields of engraving, fluid handling, data storage, and rapid prototyping. Moreover, they are also used in 3D printing and rapid prototyping. Lastly, lead screws are used in a wide range of applications, from measuring to assembly.
Fully threaded screw
A fully threaded screw shaft can be found in many applications. Threading is an important feature of screw systems and components. Screws with threaded shafts are often used to fix pieces of machinery together. Having fully threaded screw shafts ensures that screws can be installed without removing the nut or shaft. There are 2 major types of screw threads: coarse and fine. When it comes to coarse threads, UTS is the most common type, followed by BSP.
In the 1840s, a British engineer named Joseph Whitworth created a design that was widely used for screw threads. This design later became the British Standard Whitworth. This standard was used for screw threads in the United States during the 1840s and 1860s. But as screw threads evolved and international standards were established, this system remained largely unaltered. A new design proposed in 1864 by William Sellers improved upon Whitworth’s screw threads and simplified the pitch and surface finish.
Another reason for using fully threaded screws is their ability to reduce heat. When screw shafts are partially threaded, the bone grows up to the screw shaft and causes the cavity to be too narrow to remove it. Consequently, the screw is not capable of backing out. Therefore, fully threaded screws are the preferred choice for inter-fragmentary compression in children’s fractures. However, surgeons should know the potential complication when removing metalwork.
The full thread depth of a fully threaded screw is the distance at which a male thread can freely thread into the shaft. This dimension is typically 1 millimeter shy of the total depth of the drilled hole. This provides space for tap lead and chips. The full-thread depth also makes fully threaded screws ideal for axially-loaded connections. It is also suitable for retrofitting applications. For example, fully threaded screws are commonly used to connect 2 elements.
Ball screw
The basic static load rating of a ball screw is determined by the product of the maximum axial static load and the safety factor “s0”. This factor is determined by past experience in similar applications and should be selected according to the design requirements of the application. The basic static load rating is a good guideline for selecting a ball screw. There are several advantages to using a ball screw for a particular application. The following are some of the most common factors to consider when selecting a ball screw.
The critical speed limit of a ball screw is dependent on several factors. First of all, the critical speed depends on the mass, length and diameter of the shaft. Second, the deflection of the shaft and the type of end bearings determine the critical speed. Finally, the unsupported length is determined by the distance between the ball nut and end screw, which is also the distance between bearings. Generally, a ball screw with a diameter greater than 1.2 mm has a critical speed limit of 200 rpm.
The first step in manufacturing a high-quality ball screw is the choice of the right steel. While the steel used for manufacturing a ball screw has many advantages, its inherent quality is often compromised by microscopic inclusions. These microscopic inclusions may eventually lead to crack propagation, surface fatigue, and other problems. Fortunately, the technology used in steel production has advanced, making it possible to reduce the inclusion size to a minimum. However, higher-quality steels can be expensive. The best material for a ball screw is vacuum-degassed pure alloy steel.
The lead of a ball screw shaft is also an important factor to consider. The lead is the linear distance between the ball and the screw shaft. The lead can increase the amount of space between the balls and the screws. In turn, the lead increases the speed of a screw. If the lead of a ball screw is increased, it may increase its accuracy. If not, the lead of a ball screw can be improved through preloading, lubrication, and better mounting accuracy.
